Chem-Tex Carpet Cleaning Equipment Machine and Supplies
Carpet Cleaning Equipment, Machines
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Troubleshooting

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Engine dies while using unit

Problem

Corrective Action

Waste tank full  Empty waste tank
Out of fuel Refill gas tank
Machine overheated Check jet and filter in water box for clog
Water supply turned off  Check for kinks in hose or clogged incoming water filters
Oil level low Add oil

Starter won't turn

Problem

Corrective Action

Battery bad Replace or recharge (be sure to check water level )
Starter fuse blown Fuse located inline near starter in yellow fuse holder
Battery cable bad Replace or clean
Ignition switch is bad Test if bad replace
Vacuum blower seized Repair or replace
Starter solenoid defective Test if bad replace


Starter turns and has spark


Problem

Corrective Action

Out of fuel  Refill tank an check for obstructions
Fuel filter clogged Replace fuel filter
Air filter clogged Replace air filter
Spark plugs fouled Clean or replace as needed
Cylinder compression low Test compression if low take to Kohler Service Center or Replace engine

Starter turns won't start -has spark

Problem

Corrective Action

2 lb sensor problems fuse # 3 
Dirty inlet filter causing 2 lb sensor to prevent starting  Check inlet hose strainer and inlet y-strainer behind front panel
Low inlet water pressure causing 2 lb sensor to prevent starting  Check for supply hose kinks or blockage- if using fresh water tank check water pump
2 lb sensor bad Remove sensor fuse #3 if motor starts, test sensor replace if bad
Waste tank float fuse # 4 
Float bad   Remove fuse #4 if motor starts test float if bad replace
High temp kill sensor fuse # 5 
Water box too hot (temp back up older units without water box) Remove bypass jet and filter from waste tank or water box clean and replace
Temp solenoid not opening  Check fuse, disassemble clean, test replace if bad
High temp sensor or switch gauge  Remove sensor fuse #5 if motor starts, test sensor replace if bad
Low oil pressure Sensor  Check oil, remove sensor wire if motor starts-stop motor check sensor and oil pressure with a pressure gauge, replace sensor if bad. If pressure is low take to Kohler Service Center.

Vacuum blower seized

Problem

Corrective Action

Blower won't Turn Check waste tank filter for clog or collapse
Check operation of relief valve is correct
Lube well and turn with wrench or contact Roots Blower division


Low vacuum

Problem

Corrective Action

Vacuum low at tool  Check hoses and tool for clog
Vacuum low at tank  Check tank filter, check drain valve for leaks, check for bad or missing gasket clean or replace as needed

Low water pressure

Problem

Corrective Action

Water supply is off  Turn on water, check for kinks in hose or clogs
Water filter clogged  Check hose strainer, y-strainer and water box strainer
Water box jet missing or worn  Reinstall or replace
Debris clogging pressure hoses or quick connects  Check all clean or replace
Low volume  Check volume of water coming from pump outlet (3.0gpm-hypro.....4.0gpm cat) Rebuild if low
Belt loose or broken  Replace or tighten
Pressure regulator sticking or not adjusted  Lube or replace and lube o-rings adj. for 400 psi.
Pressure gauge bad Replace Gauge
Tool filter or tips clogged  Inspect tool for clogs or dirty filters


Water not hot

Problem

Corrective Action

Jet in tool worn or too large  Replace jet in tool
Bypass jet in water box worn or missing  Replace or reinstall jet
Bypass on wand or tool left open  Close bypass valve

Water too Hot

Problem

Corrective Action

Water box bypass jet or filter clogged  Remove jet and filter clean or replace
Water bypass solenoid clogged or stuck  Clean or replace
Thermostat bad or out of adjustment  Adjust or replace

No Chemical

Problem

Corrective Action

No chemical Refill container
Prime knob turned off or to prime Turn knob to point at meter valve knob
Check valves not sealing or stuck  Clean or replace chemical pump check valves
Chemical pump diaphragm ruptured  Replace bad chemical pump diaphragm
Air leak  Tighten or replace chemical hose

Chemical won’t prime

Problem

Corrective Action

No chemical Refill container
Valve not turned to prime setting  Arrow should point to the left
Pump too dry  Put chemical prime hose (the hose without the strainer) into the vacuum and seal with hand to suck the chemicals through the system 
Diaphragm ruptured  Replace bad chemical pump diaphragm
Check valves not sealing or stuck  Clean or replace chemical pump check valves
Air leak  Tighten or replace chemical hoses
Water pump not operating correctly  Repair water pump

 

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